Trials and Tribulations: Fixing my Dart

This issue came about because of myself. I went to remove my air filter to clean it. I have a K&N high performance air filter and it only needs to be replaced at something like 1,000,000 miles but does need to be cleaned at 100,000. Well, my car is 7 years old with only 55,000 miles on it. I noticed my gas mileage had dipped in recent months. I finally had the time to clean it.

The outcome of that was that I ended up breaking a “T-Junction”. This particular part is necessary (as they all are…) for cooling the turbo. The bottom section of the part goes to the turbo. The T-Junction is where it connects to the coolant reservoir (on the left).. This part is brittle and there are many forum posts where these broke without outside force. I just accelerated the inevitable.

You can see the broken T-Junction in this shot. The section that is broken is towards the bottom of this shot. The hose is resting on the air filter housing.

So, I ordered a new part. The part came with all new hoses attached to a new T-Junction. Probably a good thing. Removal of just the T-Junction would be more difficult that it’s worth. Replacing the entire part was much better and easier.

The new part is on the left. Since coolant runs through that hose, I had to purchase some additional coolant. While I am at it, need to fill up my windshield wiper fluid.

Let’s install the new part…

My engine. 1.4L Turbo charged 4-cylinder. Have to remove that engine cover first…
Here you can see up close the broken T-Junction.
This one was very tough to remove. I tried cutting the hose and I still had trouble getting it removed… but I finally did…
The old part has been removed.
New part is installed and is NOT leaking!
All broken!!!
This thing is brittle. The original break is to the right. The break facing up here happened when removing the old part.
In the midst of completing this repair, I broke this vacuum line. Taping it did not work…

Today, I finally figured out a fix to my broken vacuum line. The dealer recommended this (and I had thought of this prior, but thought a new part would be better…) fix and I was able to execute the fix…

Fixed with a hose.
Completed fix.

After many issues, most attributed to me and my klutzy-ness…. Everything thing is fixed. I took it on a small ride and there was no loss of power. The rubber tubing was so tight to get it on, I doubt the vacuum of this line will be enough to blow the tubing off and render the car (basically) powerless..

So, yay me! I can fix things. I just need to try to be more careful, though I felt like I was taking precautions in trying not to break anything further…

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